6615 Taylor Rd.

P.O. Box 639

Blacklick, OH 43004

P: 614-866-9200

F: 614-866-7772

Technology Overview

Solid colors, woodgrains, brushed metal, or bright chrome. Glossy, matte, or textured. Plastic parts are coming out of the mold with every kind of feel and finish. In-mold decorating with formable films is branching out rapidly as manufacturers seek lower-cost and environmentally friendly alternatives to paint and other secondary processes. Already established in auto interior trim and hand-held electronics, the new frontiers for IMD are large automotive parts and home appliances.

 

The IMD or film-insert decorating process starts with a thin plastic sheet that is printed, coated, or pigmented for decorative effect. It is die cut into a blank

and thermoformed to the shape of the final part. After being trimmed, it is then placed in an injection cavity, where it is back-molded with a compatible substrate.

The surface can be a solid color, metallic appearance, woodgrain, or symbols and graphics. Clear or tinted windows can also be created with the process.

 

2D In-Mold Technology 3D

Flat diecut film is

held in place by a

static charge during

molding.

 

In-Mold Technology

Three dimensional formed

applique is inserted into the

tool at the start of the

molding cycle.

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